After checking every possible issue that I could think of I have determined it to be the Sony. The Sony is over 2 years old and has a 60GB Platter Hard Drive. The only thing that I can figure out is the HDD in the Sony as well as the Sony Software in the camera is at issue. The Sony does not save in one large continues file. It saves my audio/video in small chunks then it has a program on my computer that recombines these pieces into one file. I first noticed this from an event back in February, but figured it was the stadium. I have rendered video from the other camera as well as imported audio from other sources into VSX3 and it comes out perfect.
This is the only audio/video that is failing.
What makes this matter super bad, is the Bride & Groom had hired a big name photographer to do the photos. He has connections out the wazoo and he was wanting to see my work. This would have landed me some great jobs.
However all is not lost.
I can pull the audio off the second camera for the wedding, and I will remove the audio from the reception and replace with the songs from MP3's. So the only part that is going to suffer is the rehearsal, I can pull the audio off, but some very funny things were said.
I have ordered this
http://www.bhphotovideo.com/c/product/6 ... Flash.html
It will be here Monday. It does 24fps as well. It retails for $799.00 but on sale for $499.00. Has inputs and although no manual focus, it does have more control then my Sony, and an SD Hard Drive no moving parts. My budget was under $500 so it was the best I could do.
Once I have a failure of this magnitude I tend to avoid that brand for life, so Sony is no longer in my pouch. I will of course use the camera for a backup video source, but it is a sad day. When I bought the camera a very good friend told me I would regret it buying it due to the moving hard drive. In fact he predicted this. So I can see I have a crow pie to eat when he ask me about this. I have eaten crow pie before, you get use to the taste after a while.
I think I will be happy with the Canon, had awesome reviews, and I like the specs for the price.