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I'm not sure I understand, in my zPerspector if the grid is unchecked as below, then it is not visible and will not be in the exported image. You can turn on the grid, make your adjustment, then turn it off but leave the plugin enabled. No ?

After you've made your correction with the zPerspector plugin, un-check the Grid check box (so it is no longer selected).
The grid should disappear, then export the image and it should be ok (I just tried this and it worked).

Does the number of images matter ? I'm trying to reproduce it on my system, and it seems to work OK. I have a test folder with a dozen images or so. I rated one with 5 stars. I then clicked the filter button, clicked the check box for Rating, set the drop down box to "More than or Equals" and highli...

Good idea copying the layer - I guess its a good work around solution, but the limit on both number of heal circles and the number of heal layers doesn't make sense.

Question regarding number 2 - the limit of 42 per layer ? could you add another layer with another 42 corrections ?

Sorry, I'm new to ASP and don't use DNG, but if I understand correctly what is being said here is ASP supports DNG from camera raw, but it doesn't support Adobe converted DNG, which makes me think they've bastardized the DNG format, it's not truly the open one like camera raw DNG is. Is this correct ?

I'm not sure but this sounds like more an issue with QT, which are the libraries that AftershotPro uses for its gui.
I would check that as a first step

Wouldn't this simply be a case of making your adjustments in each program separately ?